How To Keep Your Induction Melting Furnace Running Efficiently

Imagine your foundry as an unstoppable force, free from unexpected breakdowns and expensive induction furnace repairs. Keep your foundry furnace repairs at bay and help your induction melting furnace function efficiently by implementing the following tips. These will help you optimize your heat rejection processes and increase your uptime!

Tips to Keep Your Induction Melting Furnace Running Properly

1. Routine Induction Melting Furnace Maintenance

Induction melting is a cost-effective and energy-efficient way to raise the temperature of a metal or ore to its melting point. However, if you are not performing the necessary preventive furnace maintenance, your induction furnace’s coils will have a shortened lifespan. Contact the foundry service experts at EMSCO, Inc. today to set up your induction melting furnace inspection or induction coil repair.

2. Track Your Induction Melting Furnace Refractory Lining

Taking measurements of the refractory lining after it has cooled off can be a great way to help predict when the lining will need to be changed. It is important to update your refractory lining on time to avoid unnecessary wear on your furnace.

3. Revise Your Induction Melting Furnace Procedures

Enhancing efficiency and longevity often lies in the hardware and operational procedures.
Reviewing and revising your current induction melting furnace processes can help reveal any inefficiencies or outdated methods that hinder performance. Begin with assessing the sequence of operations, temperature settings, and maintenance schedules. Training the staff on new or revised procedures will ensure consistency and optimize the heat rejection process.

By taking the necessary steps to keep your induction melting furnace operating effectively, you can extend the life of your furnace and its equipment, which in turn can save you time and money. If you experience any issues with your equipment, EMSCO has you covered with our 24/7 induction melting furnace repair services. We pride ourselves on being the melting industry’s first responder with full-service induction melting furnace repair. Contact us today for information about our foundry furnace repairs, furnace rebuilds, table mount furnace repairs, foundry services, and more!